Baxi Potterton Boiler Specifications

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Combi 80 Installation & Service Instructions
About the Boiler See inside cover for models covered by these instructions.
This is a wall mounted, fanned, room sealed combination boiler.
This boiler is for use with Natural Gas (G20) Only at 20 mbar and for use in GB & IE.
About Safety The Gas Safety (Installation and Use) Regulations 1998.
‘‘In your own interest, and that of safety, it is law that all gas appliances are installed by
competent persons, in accordance with the above regulations. Failure to install
appliances correctly could lead to prosecution.’’
Installation must be in accordance with the User, Installation & Servicing Instructions and
the rules in force.
Polythene bags used for packaging are a potential hazard to babies and young children
and MUST BE CAREFULLY DISPOSED OF IMMEDIATELY.
Leave these instructions with the user for use on future calls.
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Summary of Contents

Page 1

Combi 80 Installation & Service InstructionsAbout the Boiler See inside cover for models covered by these instructions.This is a wall mounted, fan

Page 2 - Contents - Page 2

Installation Requirements - Page 10Safety Valve Setting (bar) 3.0Initial System Pressure (bar) 1.0 1.5Fig 6Total Water Content of System VESSEL VOLUME

Page 3 - Introduction Page 3

Installation Requirements - Page 11• Frost ProtectionThe appliance is fitted with an internal frost thermostat,however this device is purely for the p

Page 4 - Introduction - Page 4

Installation Requirements - Page 12• InhibitorsWhen the heating system has been completed, it shouldbe cleaned thoroughly in accordance with BS 7593(c

Page 5

2. Installation - Page 13• It is MOST IMPORTANT that the appliance is installedin a VERTICAL POSITION, with the flue system passingthrough the wall or

Page 6

Installation - Page 143. Connect the cold water supply to the 15 mm isolatingcock.4. Connect the hot water outlet pipe using a 15 mmcompression fittin

Page 7 - 1.4 Air Supply

Installation - Page 152.6 Wiring the ApplianceThe wiring diagram is located on the inside of the frontcasing panel.1. Undo the single retaining screw

Page 8

3. Commissioning - Page 163.1 Electrical InstallationConduct a preliminary electrical test by checking: for shortcircuits, fuse failure, incorrect pol

Page 9 - • External Controls

Commissioning - Page 173.3 Initial LightingWARNING:Before operating the appliance, check that the air boxcovers are correctly fitted. The outer white

Page 10

Commissioning - Page 1814. Fully open all domestic hot water outlets, vent flexiblehose connections to the washing machine anddishwasher. Remove air f

Page 11 - • Central Heating Range Rate

Commissioning - Page 193.6 D.H.W Flow RateThe appliance contains an automatic flow regulatorsupplying a nominal flow rate of 7.6 litres/minute. Thisfl

Page 12 - • Inhibitors

Contents - Page 2Introduction... 31. Installation Requirements...

Page 13 - 2. Installation - Page 13

Commissioning - Page 20• A Frost thermostat is fitted which will bring the applianceon when the local temperature around the appliancefalls below 5 °C

Page 14 - Installation - Page 14

4. Servicing & Routine Maintenance - Page 21• To ensure the continued safe and efficient operation ofthe appliance it is recommended that it is ch

Page 15 - Installation - Page 15

Servicing & Routine Maintenance - Page 224.1 Remove the White Front Case1. Remove the two securing screws located at the base ofthe white front ca

Page 16 - 3. Commissioning - Page 16

Servicing & Routine Maintenance - Page 23

Page 17 - Commissioning - Page 17

Servicing & Routine Maintenance - Page 244.8 Remove the Burner - Fig. 151. Disconnect the two leads to the electrodes. (Do not pullon the cable).2

Page 18 - Commissioning - Page 18

Servicing & Routine Maintenance - Page 25

Page 19 - Commissioning - Page 19

5. Replacement of Parts - Page 26WARNING: Before attempting to remove any component from this appliance, first disconnect the mains electricity supply

Page 20 - Commissioning - Page 20

Replacement of Parts - Page 275.1 Central Heating Overheat ThermostatFig. 171. Remove the white front case and three air box covers.See 4.1 & 4.3

Page 21

Replacement of Parts - Page 285.7 Gas Valve - Fig. 181. Remove the white front case, base panel & white lefthand side panel.See 4.1, 4.2 & 4.3

Page 22 - - Fig. 14

Replacement of Parts - Page 29Fig 18

Page 23

Introduction Page 3SAFETY, PERFORMANCE & QUALITYThis appliance has been assessed by a Governmentappointed Notified Body and shown to meet the &apo

Page 24 - 4.11 Other Components

Replacement of Parts - Page 30Fig 195.12 Central Heating and Boiler Switches1. Remove the white front case and base panel.See 4.1 & 4.2 in ‘Routin

Page 25

Replacement of Parts - Page 315.14 Air Pressure Switch - Fig. 11 & 201. Remove the white front case, base panel and white righthand side panel. Se

Page 26

Replacement of Parts - Page 325.19 Water Flow Switch (D.H.W.)1. Remove the white front case and base panel.See 4.1 & 4.2in ’Routine Maintenance’.2

Page 27

Replacement of Parts - Page 335.22 Diverter Valve - Fig. 22The diverter valve is made up in two parts. The waxcapsule head forms one part and provides

Page 28 - 5.11 Case Seals

Replacement of Parts - Page 345.23 Expansion Vessel C.H.In the unlikely event of a failure of the C.H. expansion vesselit is recommended that a new ve

Page 29

Replacement of Parts - Page 355.24 Expansion Vessel D.H.W. - Fig. 23Isolate the electrical supply prior to this operation.1. Remove the white front ca

Page 30 - 5.13 Control Boards

Replacement of Parts - Page 365.26 Automatic Air Vent - Fig. 241. Remove the white front case, base panel and white lefthand side panel. See 4.1, 4.2

Page 31 - 5.18 Pressure Gauge - Fig. 11

Replacement of Parts - Page 375.28 Transformer Assembly - Fig. 261. Remove the white front case and base panel.See 4.1 & 4.2 in ’Routine Maintena

Page 32 - 5.21 Pump - Fig. 16

6. Fault Finding - Page 38Preliminary Actions: a. Set Boiler Switch to Standby. - b. Set Heating switch to ‘OFF’ (Centre) -c. Turn OFF all Hot Water T

Page 33 - 5.22 Diverter Valve - Fig. 22

7. Electrical Layouts - Page 39Control Flow Sequence

Page 34 - 5.23 Expansion Vessel C.H

Introduction - Page 4Delivery• The boiler is delivered in two packages (1) the boiler and(2) the flue assembly.Health and Safety Information for the I

Page 36

Electrical Diagram - Page 41

Page 37

8. Product Specification - Page 42Heat Input: Max. 30.0 kW(102,350 Btu/h)Range Rate (C.H. Only) 22.5 kW(76,760 Btu/h)Min. 14.4 kW(49,130 Btu/h)Heat Ou

Page 38 - 6. Fault Finding - Page 38

9. Optional Extras - Page 43

Page 39 - Control Flow Sequence

Optional Extras - Page 44

Page 40 - Functional Flow - Page 40

Optional Extras - Page 45

Page 41 - Electrical Diagram - Page 41

10. Short List of Spares - Page 46

Page 42 - 2H, C12 & C32, IP20

Short List of Spares - Page 47Item Description Qty PottertonPart No.G.C.Part No.1 Modulation Control Board 1 929686 289 5512 Display Board 1 21/207613

Page 43 - 9. Optional Extras - Page 43

1. Installation Requirements - Page 5General Information• Both the user and the manufacturer rely heavily on theinstaller, whose job it is to install

Page 44 - Optional Extras - Page 44

Installation Requirements - Page 6Fig 3

Page 45 - Optional Extras - Page 45

Installation Requirements - Page 71.3 Location Of Boiler• In siting the combination boiler, the following limitations,MUST be observed:a) The position

Page 46

Installation Requirements - Page 8• 135° Off-set kits are available for both concentric andtwin tube.• A Pitched Roof Flashing kit and Flat Roof Flash

Page 47

Installation Requirements - Page 91.6 Installation to an Existing Central HeatingSystem• The appliance is designed to operate on a sealedsystem only,

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